MorphoLiner™ Casted OTW PTFE Liner

MorphoLiner™ Casted OTW PTFE Liner

jMedtech provides three main PTFE liner production methods: Free Extrusion, Over-the-Wire (OTW) Extrusion, and Film Casting/Dip Coating. Our experienced engineers select the best technique based on the catheter’s design and application to optimize size, strength, and flexibility.The following is the detailed information of MorphoLiner™ Casted OTW PTFE Linerl.

Product Introduction

The Dip Coating process produces thinner PTFE liners and enhances surface adhesion with a thin thermoplastic outer layer. This process creates isotropic properties by preventing molecular orientation in individual PTFE chains.

Product Advantages

  • Ultra-Thin Wall Thickness
    The MorphoLiner™ Casted OTW PTFE Liner boasts an ultra-thin wall thickness of up to 0.0003 inches (approximately 7.62 microns). This thin-wall structure enhances material softness and transparency, reducing the catheter diameter. The ultra-thin design improves lubricity, minimizing damage and irritation to surrounding tissues during medical instrument insertion and withdrawal.

  • Industry-Leading Tolerance
    MorphoLiner™ Casted OTW PTFE Liner undergoes rigorous testing to ensure precision and quality. Stringent inspections and tests control the tolerance of the inner diameter to within ±0.0003 inches and the wall thickness to within ±0.0001 inches.

  • Production Consistency
    MorphoLiner™ production follows a consistent process. Each stage adheres to the strictest standards to guarantee product uniformity and reliability. This ensures a stable and reliable component for the research, development, and production of medical devices.

  • Quality Assurance
    Manufactured in ISO 13485-compliant cleanrooms, MorphoLiner™ meets medical device biocompatibility standards, supported by advanced equipment and precise measurement tools.

  • After-Sales Service
    Impeccable after-sales service guarantees a worry-free purchase.

  • Support for Custom Sizes
    MorphoLiner™ production follows a consistent process. Each stage adheres to the strictest standards to guarantee product uniformity and reliability. This ensures a stable and reliable component for the research, development, and production of medical devices.

  • Short Lead Time
    jMedtech excels in procurement, production, sales, and other supply chain functions, significantly reducing the delivery cycle. The lead time for standard products is 2 weeks, while regular customized sizes have a lead time of 4-8 weeks.

Application product type

MorphoLiner™ Casted OTW PTFE Liners are used in the following product applications

  • Microcatheters
  • Midline catheters
  • Mechanical thrombectomy catheters
  • Guide catheters
  • Support catheters
  • Adjustable catheters
  • Suction catheters
  • Other catheters

Product Parameters

Specifications & Parameters
Units
MorphoLiner™ W30
MorphoLiner™ W50
MorphoLiner™ W75
Technique
Units/
MorphoLiner™ W30Film-Cast
MMorphoLiner™ W50Film-Cast
MorphoLiner™ W75Film-Cast
Material
Units/
MorphoLiner™ W30PTFE
MorphoLiner™ W50PTFE
MorphoLiner™ W75PTFE
Inner diameter
Unitsinmm
MorphoLiner™ W300.012-0.0980.305-2.499
MorphoLiner™ W500.012-0.0920.305-2.337
MorphoLiner™ W750.012-0.0920.305-2.337
Inner diameter tolerance
Unitsinmm
MorphoLiner™ W300.00030.00762
MorphoLiner™ W500.00050.0127
MorphoLiner™ W750.00050.0127
Wall thickness
Unitsinmm
MorphoLiner™ W300.00030.00762
MorphoLiner™ W500.00050.0127
MorphoLiner™ W750.000750.01905
Wall thickness tolerance
Unitsinmm
MorphoLiner™ W300.00010.00254
MorphoLiner™ W500.000250.00635
MorphoLiner™ W750.000250.00635
Maximum cutting length
Unitsincm
MorphoLiner™ W3090.6230
MorphoLiner™ W5090.6230
MorphoLiner™ W7590.6230
Mode of delivery
Units/
MorphoLiner™ W30Cut lengths,Continuous-spooled lengths
MorphoLiner™ W50Cut lengths,Continuous-spooled lengths
MorphoLiner™ W75ECut lengths,Continuous-spooled lengths
Surface treatment
Units/
MorphoLiner™ W30Etching
MorphoLiner™ W50Etching
MorphoLiner™ W75Etching
Sterilization
Units/
MorphoLiner™ W30Autoclave, Ethylene oxide
MorphoLiner™ W50Autoclave, Ethylene oxide
MorphoLiner™ W75Autoclave, Ethylene oxide

For more details on our catheter manufacturing capabilities, or to request samples or a quote, please contact us via email: info@jmedtech.com

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